Posts by Alison Field

How Scope Creep in Maintenance Shutdowns Erodes Reliability and ROI

Dual Redundancy Failure: Why Spare Equipment Without Spares Ends in Disaster

When Oil Looks “Good Enough”: The Hidden Dangers to Lubrication Reliability

Decoding Overall Equipment Effectiveness: Simplifying OEE for Plant Success

How to Prevent False Brinelling Damage in Bearings Before Installation

How Poor CMMS Data Entry Creates Maintenance Chaos and Bad Decisions

Avoiding Asset Criticality Mislabeling: A Reliability Manager’s Guide

When Finance Depreciates Assets but Operations Still Depend on Their Value

How Annual Maintenance Budget Delays Drive Equipment Replacement Costs Higher

Why Failure Mode Logic in Preventive Maintenance Prevents Costly Waste

CMMS Data Integrity: Why Accurate Failure Logging Is Non-Negotiable

Overgreasing Bearings: How Good Intentions Cause Catastrophic Failures Fast

Why Precision Matters When Selecting Spare Parts for Heavy Equipment

How Vibration Analysis Can Be Fooled by Machines That Mask Imbalance

Why Predictive Maintenance Success Means Nothing Happens—and That’s Everything

How Temporary Maintenance Fixes Become Permanent Reliability Liabilities

Why Bearings Fail Early Despite Your Predictive Maintenance Data Insights

How KPI Dashboards Can Drive Accountability in Underperforming Plants

Why Predictable Machine Failures Aren’t a Substitute for Reliability

Transforming Tribal Knowledge in Maintenance Training into a Scalable Asset

Why Gemba Walks Fail: Common Blind Spots in Daily Plant Floor Inspections

Why Tribal Knowledge Transfer Is Failing in Modern Maintenance Programs

How to Make MTBF a More Useful Metric for Reliability Planning

Why Defining Equipment Failure Matters More Than You Think
